mining machinery
Natural Resources Canada

Crush-It! Challenge

Develop the next generation of mining

Completed

Introduction

The results are in!

Transcript

Mining is one of Canada’s founding industries.

Its products are critical to today’s society.

Crushing and grinding rocks for mining uses three percent of the planet’s energy.

We know that the environment and the economy go hand in hand.

As we move to a greener future, we must use energy efficiently.

That’s why we challenged innovators, big and small

To reimagine mining through our Crush It! challenge and to show us their breakthrough solutions for a cleaner, more efficient mine.

On October 30, 2018, we launched an open call for applications.

Interest from applicants from around the world.

65 applications received.

12 semi-finalists.

6 finalists will be selected and awarded $800,000 and 18-months to develop a testable prototype.

1 grand prize winner receives $5 million to help bring its solution into Canadian mines.

We’re crushing it! Visit: impact.canada.ca/en/challenges/crush-it

Crushin’ the Cleantech Competition

Your challenge is to develop a new clean technology solution that transforms how energy is used for crushing and grinding rocks in the mining industry.

Fight climate change

Develop innovative technologies to reduce energy consumption and pollution in mining

Increase competitiveness

Increase competitiveness in the mining sector and develop world-leading clean technologies

Transform the mining cycle

Revolutionize the mining cycle and unlock the future of mining

Find out more about mining in Canada

Crush it Challenge Sponsors

The Challenge

Pitch your rockin’ idea to the experts

Up to 12 teams will move on as semi-finalists to present their idea at #DisruptMining, which coincides with the Prospectors and Developers Association of Canada Convention in March 2019, where innovation experts from the Canadian mining and innovation sector will evaluate your breakthrough cleantech solution.

Prizes for groundbreaking clean technologies

  • Selected semi-finalist small-scale innovators will be awarded $10,000 each to help prepare and present their ideas to the Challenge Jury at #DisruptMining. Crush It!
  • Up to 6 finalists will receive up to $800,000 each to starting building and testing their cleantech mining solution. Crush it harder!
  • A Challenge Jury will pick the biggest energy breakthrough in crushing and grinding rocks to receive a $5 million grant. Rock on!

The collaboration and support of Canada’s mining innovation stakeholders is key to the success of the Crush It! Challenge. Natural Resources Canada is teaming up with Goldcorp to bring the Crush It! Challenge semi-finalists to the 2019 #DisruptMining event in Toronto, where they will present their solutions at this one-of-a-kind showcase event. Outreach and engagement undertaken by the Centre of Excellence in Mining Innovation (CEMI) will enhance Canada’s mineral processing innovation ecosystem by mobilizing new and existing solver communities, building new linkages across the innovation landscape, and setting the stage for the commercialization and adoption of emerging solutions.

Organizations or individuals working with Natural Resources Canada to support the objectives of the Crush It! Challenge are not eligible to submit an application to, or otherwise participate as an applicant in, the Challenge. Natural Resources Canada welcomes any suggestion or proposal for additional collaboration to enhance or facilitate the Crush It! Challenge.

Process & Prizes

Check out the Applicant Guide for more details about the Challenge and terms and conditions.

  • Crush It! Challenge launch and call for applications

    October 30, 2018

  • Deadline for applications

    January 15, 2019

  • Selection of semi-finalists by Technical Review Committee and awarding of micro-grants to small-scale innovators

    February, 2019

  • Up to 12 semi-finalists proceed to present their cleantech ideas to a Challenge Jury

    #DisruptMining event, March 2019

  • Up to 6 finalists announced

    May 2019

  • Teams submit technical reports showcasing their rockin’ cleantech solutions

    May 31, 2021

  • Final grand prize winner announced

    Summer 2021

Prizes

$10k

Up to 12 Semi-Finalists. We’re helping smaller players crush it, too!

Up to 12 winning small-scale innovators will be awarded $10,000 each in micro-grants to support their presentation. Innovators will present their cleantech idea to the Challenge Jury at the #DisruptMining event, which coincides with the Prospectors and Developers Association of Canada Convention in March 2019.

Crush It! Apply today!

$800k

Up to 6 Finalists. Crush it harder!

The Challenge Jury will select up to six finalists who will be awarded up to $800,000 each to start transforming their cleantech ideas into reality.

$5M

Final Grand Prize Winner. Rock on!

The Challenge Jury will pick a grand prize winner who demonstrates the biggest energy breakthrough in crushing and grinding rocks to receive a $5 million grant.


The collaboration and support of Canada’s mining innovation stakeholders is key to the success of the Crush It! Challenge. Natural Resources Canada is teaming up with Goldcorp to bring the Crush It! Challenge semi-finalists to the 2019 #DisruptMining event in Toronto, where they will present their solutions at this one-of-a-kind showcase event. Outreach and engagement undertaken by the Centre of Excellence in Mining Innovation (CEMI) will enhance Canada’s mineral processing innovation ecosystem by mobilizing new and existing solver communities, building new linkages across the innovation landscape, and setting the stage for the commercialization and adoption of emerging solutions.

Organizations or individuals working with Natural Resources Canada to support the objectives of the Crush It! Challenge are not eligible to submit an application to, or otherwise participate as an applicant in, the Challenge. Natural Resources Canada welcomes any suggestion or proposal for additional collaboration to enhance or facilitate the Crush It! Challenge.

Jury

Andy Reynolds

Andy Reynolds

Managing Director
Alacris Innovation Consulting

  • Full bio

    Andy Reynolds is managing director of Alacris Innovation Consulting Inc., based on Vancouver Island in western Canada. He founded Alacris to help mining companies with the commercial and leadership challenges of innovation partnerships, particularly with equipment suppliers. Clients include mining companies in Canada and Australia that work with a global ecosystem of companies and institutions.

    Andy’s experience includes almost a decade of managing resource sector research & development in Canadian government labs. He served more than 20 years as a marine engineer officer in the UK’s Royal Navy, where his roles included front line operations and maintenance; management of technology, procurement, programs and portfolios; and international collaboration. He holds B.Eng. and M.Sc. degrees from the Royal Naval Engineering College, is a UK Chartered Engineer and a Professional Engineer in British Columbia.

Angela Hamlyn

Angela Hamlyn

Chief Executive Officer
Canadian Institute of Mining, Metallurgy and Petroleum (CIM)

  • Full bio

    Angela Hamlyn has worked with the Canadian Institute of Mining, Metallurgy and Petroleum (CIM) for over 11 years, first as Editor-in-Chief of CIM Magazine and the CIM Journal and then for eight years as Director of Communications, Publications, Web and IT.

    Angela worked for both the Federal Government and the Ontario Provincial Government after earning a master’s degree in Public Administration from Carleton University. She subsequently built a career in journalism, marketing and communications consulting prior to joining CIM. She has an honours bachelor’s degree in political science and English literature from Memorial University of Newfoundland.

    Angela sits on a variety of committees and boards within CIM, including the Diversity and Inclusion Advisory Committee, the Safety Task Force, the Mineral Resources and Mineral Reserves Definitions Committee, the CSA/CIM Committee and the Board of the Centre for Excellence in Corporate Social Responsibility.

Peter Kondos

Peter Kondos

Chief Executive Officer
YaKum Consulting Inc.

  • Full bio

    Peter Kondos has extensive expertise in innovation, technology and IP management and commercialization with a track record of implementing new solutions in challenging situations. He partners with senior leadership, collaborates across organizations and is a creator of worldwide networks and innovation ecosystems.

    Peter was born in Athens, Greece, where he completed his Diploma of Engineering at the National Technical University of Athens, followed by an M.Eng. in Computers in Mining and a Ph.D. in hydrometallurgy, both at McGill University.

    Peter has worked for CANMET in Ottawa, the Noranda Technology Centre in Montreal, Inco Technical Services, Barrick Gold Corporation and YaKum Consulting Inc. His peer recognitions include the Sherritt Hydrometallurgy Award, the Chair of the Canada Mining Innovation Council and an Innovation Award.

Peter Radziszewski

Peter Radziszewski

VP Product RDT
Adjunct Professor Metso

  • Full bio

    Peter Radziszewski has a Ph.D. in mechanical engineering from Université Laval. His research work in mineral processing (comminution) has led him to McGill University’s Department of Mechanical Engineering and the Canadian Space Agency.

    His research efforts have contributed to the development of discrete element methods in modelling of tumbling mill charge dynamics and to development of a steel media wear prediction methodology.

    His teaching activities in engineering design have led to the development of an electric snowmobile, a hybrid race car, and a prototype wheel for lunar mobility. Peter also has worked with the cement and the pulp and paper industries and is the author and co-author of over 100 paper and conference proceedings.

    Since joining Metso in 2012, Peter has contributed to the continuous development of an innovation culture and to the exploration of innovative equipment and process concepts in comminution, flotation, sensor development and tailing processing.

Michelle Ash

Michelle Ash

Chairman
Global Mining Standards and Guidelines Group (GMSG)

  • Full bio

    Michelle Ash is the Chairman of GMSG and former Chief Innovation Officer at Barrick Gold. GMSG is a member-driven industry association working to develop best practices and guidelines for the implementation of technology and socially enabled changes in the industry. In her role with Barrick, Michelle oversaw the company’s innovation program, looking both at how innovation can drive productivity in the existing business and how it can be harnessed to deliver alternative business models.

    Michelle was named to the 2016 list of “100 Global Inspirational Women in Mining” by Women in Mining UK. She holds a degree in civil engineering, an executive MBA from the Melbourne Business School and a degree in psychology from Deakin University.

John Starkey

John Starkey

Principal Consulting Engineer
Starkey & Associates

  • Full bio

    John Starkey graduated from the University of Toronto in 1961 as a Mining Engineer. He worked in operations at Kam Kotia, Kidd Creek and INCO for 15 years and in the engineering of new plants for 15 years at Kilborn and Aker Kvaerner.

    John has been a Designated Consulting Engineer in Ontario for 28 years, focusing on comminution. He invented and co-developed the SAG Power Index (SPI) and SAGDesign tests, both of which are used globally to measure ore hardness.

    He is a frequent lecturer at universities world-wide, teaching the fundamentals of commercial SAG mill design for new projects.

Simon Hille

Simon Hille

VP Global Innovation
Process and Metallurgy Goldcorp Inc.

  • Full bio

    Simon Hille is a metallurgical professional with over 25 years of experience in gold and base metals, specializing in maximizing value from complex ore bodies. As VP, Global Innovation, Process & Metallurgy at Goldcorp, he is accountable for delivering step-change innovation to multiple, highly complex, highly visible projects that have an immediate and long-term business impact and ensures that Goldcorp’s mine sites can rapidly adapt to and adopt new technologies to achieve process and business efficiencies.

    Simon is currently a Board member of the Coalition for Eco-Efficient Comminution (CEEC), the Energy & Processing Chair for the Canadian Mining Innovation Council (CMIC), and a member of the ICMM Tailings Aspirational goal working group member, and he serves in a technical board role for the Bradshaw Research Initiative for Minerals and Mining (BRIMM).

Results

Canadian Mining Innovation Council has been selected as the winner of the Crush It! Challenge!

CMIC's cleantech solution, CanMicro, combines microwave-assisted comminution and multi-sensor ore sorting technology designed to selectively break particles and sort waste from desired minerals, reducing crushing and grinding requirements. CanMicro exceeded Challenge guidelines, reaching over 35 percent energy savings across several commodities.

This announcement follows a four-year intensive program that was launched in 2018 with the goal of finding innovative solutions for cleaner, more efficient rock processing in the mining sector. Through a national call and expert selection process, six finalists were chosen from nearly 65 applicants, receiving $860,000 to advance their technologies. The grand prize winner of the Crush it! Challenge was selected through a competitive and rigorous process designed and delivered by Natural Resources Canada.

Transcript

Robert Stephens (Conjugate Anvil Hammer Mill):

Mining innovation is absolutely critical to society. Many people forget where the minerals that they use in their daily life actually come from. If it can’t be grown, it has to be mined. So therefore, as the deposits that we are mining get deeper and they get more complex, we absolutely need innovation to actually be able to produce the minerals and metals and materials that modern society relies on. The need for innovation — typically, we have got larger, we’ve made our trucks larger, we’ve made our sag mills larger, we’ve made our flotation cells larger. But now we’re getting to a point where larger doesn’t cut it anymore. We need to be innovative, and we actually need to change the technology that we’re using, not just make them bigger and bigger. So therefore, the innovation activities that we have going on through the Canada Mining Innovation Council and supported by programs like Crush it! and the Clean Growth program actually give us the opportunity to test these new innovations and actually develop them to the point that mining companies are ready to adopt them and put them into practice.

Robert McIvor (Optimization of High Pressure Grinding Rolls):

In our project, we’re going to extend the application of high-pressure grinding into fine grinding, that is, to replace ball mills. Ball mills are still the workhorse of the industry when it comes to producing the final fine product ahead of separation processes like flotation, magnetic separation, leaching and the like. And over half the total amount of energy for comminution is still used by these ball mills. We believe we can replace those ball mills with about half the energy by extending the application of high-pressure grinding.

Tracy Holmes (Microwave Treatment and Materials Handling):

I think since mining uses so much of the worlds’ energy, we have a real responsibility to try to do it as efficiently as you can to make things better. And we have so much room for improvement, I think we should really go after it.

Cliff Edwards (Transcritical CO2 Pulverization):

Our innovation is to rethink the crushing and grinding process from first principles. So we came up with a process where you permeate rock with super critical CO2 , and then you transcritically cycle the CO2 from the super-critical to sub-critical state and explosively expand the rock from within, thus shattering it.

Rayhana-Khadija Msadek (Intellicrush):

The current grinding technologies already allow significant gains in grinding. A whole series of technologies have been demonstrated over the past few years, and obviously what we proposed with this tool is to be able to integrate those technologies into the grinding circuits. This will really let us look for all the gains that have been proposed with the different technologies. Several of them propose gains of 20%, 30% and 50% in terms of energy consumption. So by really looking for the gains offered by these new technologies, we’ll be able to design circuits that are clearly more efficient for the industry.

Erin Bobicki (University of Toronto):

The CanMicro process reduces comminution energy in three main ways. What we’ve done is to combine micro-assisted comminution and sorting. The first two mechanisms actually, by which energy is reduced, is through micro-assisted fracture. We reduce the ore competence as well as increase the mineral liberation side. The third mechanism is through ore sorting, so we reduce the amount of ore that has to be ground. These three combinations can lead to up to 70% reduction in mineral comminution.

Finalists

Finalists
Lead Applicant       Organization Proposal Title
Erin Bobicki University of Toronto Demonstration of Combined Microwave-Assisted Comminution and Sorting for Energy Reduction in Mineral Processing
Cliff Edwards Envisioning Labs Transcritical CO2 Pulverization
Rayhana-Khadija Msadek COREM IntelliCrush: Advanced artificial intelligence tools to design eco-efficient comminution circuits
Gillian Holcroft CMIC (Canada Mining Innovation Council) CAHM - A Disruptive Grinding Technology that will Significantly Reduce Energy Consumption in Comminution
Tracy Holmes Jenike & Johanson Targeted Microwave Heating Rocks! A Step-Change Energy Reduction in Comminution
Claude Gagnon COREM Development and Demonstration of HPGR Grinding and Novel Classification to Mineral Separation Circuit Feed Sizing in Replacement of Ball Milling

Semi-Finalists

Semi-Finalists
Lead Applicant       Organization Proposal Title
Erin Bobicki University of Toronto Demonstration of Combined Microwave-Assisted Comminution and Sorting for Energy Reduction in Mineral Processing
Hassine Bouafif CTRI (Industrial Waste Technology Centre) New Approach to Continuous Comminution via High Pulse Power (HPP)
Georgi Doundarov Magemi Mining High Optical Power Laser for Mining to Replace Drill and Blast and Crushing
Cliff Edwards Envisioning Labs Transcritical CO2 Pulverization
Rayhana-Khadija Msadek COREM IntelliCrush: Advanced artificial intelligence tools to design eco-efficient comminution circuits
Gillian Holcroft CMIC (Canada Mining Innovation Council) CAHM - A Disruptive Grinding Technology that will Significantly Reduce Energy Consumption in Comminution
Tracy Holmes Jenike & Johanson Targeted Microwave Heating Rocks! A Step-Change Energy Reduction in Comminution
Saeed Karimifard Motion Metrics AI-Driven Dilution Control (Mine to Mill Optimization via Ore Sensing and 3D Imaging)
Claude Gagnon COREM Development and Demonstration of HPGR Grinding and Novel Classification to Mineral Separation Circuit Feed Sizing in Replacement of Ball Milling
Todd Parker Blue Spark Energy Crush Pulse
Mark Sherry iRing Eliminating the Crusher and Grinding Requirements Using the Blast to Create the Required Fragmentation
J. Lyall Workman Barr Engineering Blasting Down Crushing and Grinding Energy Consumption

Stay connected

Send us your questions at: nrcan.cleantechimpact-impacttechpropres.rncan@canada.ca. We will get back to you within two business days.

Join the conversation using #CrushItChallenge


The collaboration and support of Canada’s mining innovation stakeholders is key to the success of the Crush It! Challenge. Natural Resources Canada is teaming up with Goldcorp to bring the Crush It! Challenge semi-finalists to the 2019 #DisruptMining event in Toronto, where they will present their solutions at this one-of-a-kind showcase event. Outreach and engagement undertaken by the Centre of Excellence in Mining Innovation (CEMI) will enhance Canada’s mineral processing innovation ecosystem by mobilizing new and existing solver communities, building new linkages across the innovation landscape, and setting the stage for the commercialization and adoption of emerging solutions.

Organizations or individuals working with Natural Resources Canada to support the objectives of the Crush It! Challenge are not eligible to submit an application to, or otherwise participate as an applicant in, the Challenge. Natural Resources Canada welcomes any suggestion or proposal for additional collaboration to enhance or facilitate the Crush It! Challenge.

Challenge details

Who can apply?

  • For-profit and not-for-profit organizations such as companies, industry associations and research centres
  • Indigenous organizations and groups
  • Canadian post-secondary institutions
  • Independent small-scale innovators and individuals

Prizes

  • $10,000 for each small-scale innovator selected as one of the up to twelve (12) Challenge semi-finalists to help them pitch their ideas to the Challenge Jury
  • Up to $800,000 each for up to 6 finalists to build and test their cleantech solutions.
  • $5 million grant to the innovator who can demonstrate the best energy breakthrough in crushing and grinding rocks

Key dates

  • January 15, 2019: deadline to submit applications
  • March 2019: pitch proposal at #DisruptMining event
  • May 2019: top 6 announced
  • May 31, 2021: final submission deadline for Challenge finalists
  • Summer 2021: final grand prize winner announced
The application period is closed
Published: 2018-10-30
Last modified: 2025-01-26